Rubber filter belt is also called rubber drainage belt (vacuum belt), it is key part of vacuum belt filter(HVBF or VBF). The Carcass material of belt is PE/EE, which has excellent qualities like high strength, anti-acid/alkali/petrol/low and high temperature, and the most outstanding feature is low elongation rate under specified load, this can make sure the fabric is not easy to deform.
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Rubber Belt
Toncin
Product Introductions:
The rubber filter belt, also known as a rubber drainage belt or vacuum belt, plays a crucial role in vacuum belt filters such as HVBF or VBF. Constructed with a PE/EE carcass material, it possesses exceptional qualities including high strength, resistance to acids, alkalis, and extreme temperatures, and a remarkable low elongation rate under specified loads, ensuring minimal deformation of the fabric.
Tailored to different operational requirements, the rubber cover material can be formulated with various compositions to meet specific needs. The belt shaping and vulcanization processes are seamlessly integrated into a single operation, eliminating the necessity for an additional splicing step and significantly improving belt straightness performance stability.
To facilitate the filtration process, grooves are either cut or molded into the top cover of the rubber filter belt, accompanied by strategically placed drainage holes in the central region. These drainage holes allow the filtrate to be directed to the vacuum box through the action of a vacuum pump. Importantly, the drainage hole section is free of fabric, preventing corrosive liquids from contacting the fabric and causing delamination. This design enhances the durability of the rubber filter belt, ensuring prolonged service life.
Product Specifications:
Effective width | ||
Series one | Series two | |
415 | 315 | |
600 | 500 | |
730 | 630 | |
800 | 700 | |
1100 | 1000 | |
1200 | 1100 | |
1400 | 1300 | |
1600 | 1500 | |
1900 | 1800 | |
2100 | 2000 | |
2400 | 2250 | |
2650 | 2500 | |
2900 | 2800 | |
3100 | 2950 | |
3200 | 3050 | |
3300 | 3150 | |
3350 | 3200 | |
4000 | 3850 |
Detailed Images:
The rubber belt employs a composite structure, featuring a waveform curb bonded to the parallel rubber belt. This design enhances curb flexibility, reducing potential damage to the roller during directional changes and effectively preventing slurry leakage. Additionally, this structure facilitates easy maintenance.
Our rubber belt effectively minimizes the risk of deformation.
The rubber cover material can be meticulously formulated to cater to the specific requirements of diverse operating conditions.
The process of belt shaping and vulcanization is seamlessly executed in a single operation, eliminating the need for an additional splicing step. This substantially enhances the stability of belt straightness performance.
Proudly housing the most advanced and extensive rubber belt production line in China, and even across Asia, we boast state-of-the-art equipment, including the world's widest flat vulcanizer machine measuring 6000×7000mm, another one at 3500×6000mm, and a splicing vulcanizer machine at 3000×2500mm.
Product Application:
The rubber filtration belt, also known as a rubber filter belt, plays a crucial role as the primary component in a vacuum belt filter. Constructed with an EP/EE carcass material, it boasts exceptional qualities such as high tensile strength, resistance to acids, alkalis, and petrol, as well as resilience to high and low temperatures. Notably, its minimal elongation under a specific load effectively minimizes the risk of deformation.
Tailored to meet the specific operational needs, the rubber cover material can be formulated with precision. The process of belt shaping and vulcanization is seamlessly integrated into a single operation, eliminating the requirement for an additional splicing step. This integration significantly enhances the stability of belt straightness performance.
To prevent the overflow of slurry or filtrate, curbs are affixed to both edges of the belt. These curbs come in both ripple and flat forms, providing flexibility to meet diverse customer requirements.
Service Support:
Comprehensive Technological Design:
Toncin devises well-founded plans through systematic laboratory tests, semi-industrialization tests, and theoretical analysis calculations. The company employs suitable methods based on the specific challenges faced by customers.
Project Implementation:
Toncin offers integrated project services, managing quality, schedule, safety, cost, procurement, information files, organization, and coordination in accordance with customer contractual documents. Toncin undertakes design, procurement, construction, and trials, assuming full responsibility for the contracted project.
Response Time and After-sales Services:
In case of failure due to a defect during the warranty period, the company promises to respond within 12 hours and arrive at the domestic scene within 72 hours. With a rigorous and efficient service architecture, Toncin provides diverse and flexible service and response means, capable of offering response service 24/7 to ensure users can get help at any time during the warranty.
Product Introductions:
The rubber filter belt, also known as a rubber drainage belt or vacuum belt, plays a crucial role in vacuum belt filters such as HVBF or VBF. Constructed with a PE/EE carcass material, it possesses exceptional qualities including high strength, resistance to acids, alkalis, and extreme temperatures, and a remarkable low elongation rate under specified loads, ensuring minimal deformation of the fabric.
Tailored to different operational requirements, the rubber cover material can be formulated with various compositions to meet specific needs. The belt shaping and vulcanization processes are seamlessly integrated into a single operation, eliminating the necessity for an additional splicing step and significantly improving belt straightness performance stability.
To facilitate the filtration process, grooves are either cut or molded into the top cover of the rubber filter belt, accompanied by strategically placed drainage holes in the central region. These drainage holes allow the filtrate to be directed to the vacuum box through the action of a vacuum pump. Importantly, the drainage hole section is free of fabric, preventing corrosive liquids from contacting the fabric and causing delamination. This design enhances the durability of the rubber filter belt, ensuring prolonged service life.
Product Specifications:
Effective width | ||
Series one | Series two | |
415 | 315 | |
600 | 500 | |
730 | 630 | |
800 | 700 | |
1100 | 1000 | |
1200 | 1100 | |
1400 | 1300 | |
1600 | 1500 | |
1900 | 1800 | |
2100 | 2000 | |
2400 | 2250 | |
2650 | 2500 | |
2900 | 2800 | |
3100 | 2950 | |
3200 | 3050 | |
3300 | 3150 | |
3350 | 3200 | |
4000 | 3850 |
Detailed Images:
The rubber belt employs a composite structure, featuring a waveform curb bonded to the parallel rubber belt. This design enhances curb flexibility, reducing potential damage to the roller during directional changes and effectively preventing slurry leakage. Additionally, this structure facilitates easy maintenance.
Our rubber belt effectively minimizes the risk of deformation.
The rubber cover material can be meticulously formulated to cater to the specific requirements of diverse operating conditions.
The process of belt shaping and vulcanization is seamlessly executed in a single operation, eliminating the need for an additional splicing step. This substantially enhances the stability of belt straightness performance.
Proudly housing the most advanced and extensive rubber belt production line in China, and even across Asia, we boast state-of-the-art equipment, including the world's widest flat vulcanizer machine measuring 6000×7000mm, another one at 3500×6000mm, and a splicing vulcanizer machine at 3000×2500mm.
Product Application:
The rubber filtration belt, also known as a rubber filter belt, plays a crucial role as the primary component in a vacuum belt filter. Constructed with an EP/EE carcass material, it boasts exceptional qualities such as high tensile strength, resistance to acids, alkalis, and petrol, as well as resilience to high and low temperatures. Notably, its minimal elongation under a specific load effectively minimizes the risk of deformation.
Tailored to meet the specific operational needs, the rubber cover material can be formulated with precision. The process of belt shaping and vulcanization is seamlessly integrated into a single operation, eliminating the requirement for an additional splicing step. This integration significantly enhances the stability of belt straightness performance.
To prevent the overflow of slurry or filtrate, curbs are affixed to both edges of the belt. These curbs come in both ripple and flat forms, providing flexibility to meet diverse customer requirements.
Service Support:
Comprehensive Technological Design:
Toncin devises well-founded plans through systematic laboratory tests, semi-industrialization tests, and theoretical analysis calculations. The company employs suitable methods based on the specific challenges faced by customers.
Project Implementation:
Toncin offers integrated project services, managing quality, schedule, safety, cost, procurement, information files, organization, and coordination in accordance with customer contractual documents. Toncin undertakes design, procurement, construction, and trials, assuming full responsibility for the contracted project.
Response Time and After-sales Services:
In case of failure due to a defect during the warranty period, the company promises to respond within 12 hours and arrive at the domestic scene within 72 hours. With a rigorous and efficient service architecture, Toncin provides diverse and flexible service and response means, capable of offering response service 24/7 to ensure users can get help at any time during the warranty.